Induction Heater GM 50 V (50/80 KVA)
Introduction to Induction Heater GM 50 V (50/80 KVA)
An induction heater is an electrical device that uses electromagnetic induction to heat up a metal object. It works by generating an alternating electromagnetic field around the object, which causes eddy currents to flow within it, resulting in heating of the object.
The Induction Heaters are designed to heat bearings, pinions, fitments, and other shrink-fit components prior to mounting, using the latest technology intelligent microcontroller-based electronic controls. The power value of the Induction Heater is 50/80 KVA, which makes it capable of heating components of heavy capacity.
The primary application of the Induction Heater is to expand the life of bearings and other torque transmitting steel components, which are shrunk-fit on shaft, by avoiding rough handling and faulty installation or mounting methods. By expanding them through induction heating, the components can be mounted without causing any damage to their mating surfaces.
The GM 50 V Induction Heater is a vertical model that is provided with a manual or automated roll-sliding arrangement for the standard yoke. This arrangement is designed to lift the yoke mechanically or automatically roll off from the vertical supports without rubbing or damaging and scraping mating surfaces. This provides additional safety, ease of operation, and helps to improve productivity.
GM Industries is the company that manufactures GM Induction Heaters. It is a well-established company with a reputation for producing high-quality industrial equipment. Their focus is on using the latest technology to design and manufacture products that meet the needs of their customers.
Specifications of Induction Heater GM 50 V (50/80 KVA)
| Product Name | Induction Heater GM 50 V (50/80 KVA) |
| Model No | GM 50 V |
| Bearing Weight | 1750/2000 Kg |
| Bearing Diameter | 220 to 1200 mm |
| Power | 50 / 80 KVA |
| Voltage | 415V ± 10%,50-60Hz |
| Power Control | In step of 10% or 25% to 100% |
| Temperature Control (Range) | 0-400oC |
| Maximum Temperature | 400oC |
| Accuracy Temperature | ± 3oC |
| Time-Control | 0-99 Minutes |
| Demagnetisation | <2 A/cm |
| Overall dimensions (wxdxh) (mm) | 1250 X 700 X 1150 |
| Space between supports (wxh) (mm) | 450 X 550 |
| Weight (Main Unit) | 470 kg/525 kg |
| Weight with Standard Yokes | 550 Kg/600 Kg |
| Horizontal York Sizes (mm) | 150 X 150 X 800 |
| Bearing Weight | 1750/2000 Kg |
| Colour of the Equipment | Red
Blue Green |
Optional Accessories
| Horizontal Yoke Sizes (mm) | 60 X 60 X 800
80 X 80 X 800 100 X 100 X 800 120 X 120 X 800 |
| Digital Thermometer (0-500 oC) | |
| Roll-Sliding Model | |
| Swing Arm Model | |
| Riser Block (Pair) (mm) | |
| Magnetic Temperature Probe | |
| Equipment Trolley | |
| Hydraulic Equipment Trolley | |
| Customisation |
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Features of Induction Heater GM 50 V (50/80 KVA)
The Induction Heater GM 50 V has several features that make it a highly efficient and effective device for heating heavy components. These features include:
- High Power: The GM 50 V has a power value of 50/80 KVA, making it capable of heating components of heavy capacity.
- Intelligent Microcontroller-based Electronic Control: The induction heater has an intelligent microcontroller-based electronic control system that ensures precision and consistency in the heating process.
- Customized Heating: The GM 50 V can heat a bearing of up to 1000 kg to a temperature as per the user’s requirements within a customized time.
- Roll-Sliding Arrangement: The vertical model of the GM 50 V induction heater is equipped with a manual or automated roll-sliding arrangement for the standard yoke. This arrangement ensures additional safety, ease of operation, and improved productivity.
- Compact and Sturdy Design: The GM 50 V is designed to be compact and sturdy, weighing about 700 to 800 kg. This makes it easy to transport and use in various industrial settings.
- Digital Display: The induction heater has a digital display that shows the heating temperature and time, making it easy for users to monitor and control the heating process.
- Water-cooled Induction Coil: The induction coil of the GM 50 V is water-cooled, which helps to prevent overheating and extends the lifespan of the device.
Overall, the GM 50 V Induction Heater is a reliable and efficient device for heating heavy components, and its advanced features make it a top choice for various industrial applications.
Advantages of Induction Heater GM 50 V (50/80 KVA)
The Induction Heater GM 50 V has several advantages that make it a valuable asset for various industrial applications. Some of the advantages include:
- Fast and Efficient Heating: The GM 50 V uses electromagnetic induction to heat up components quickly and efficiently. This ensures that the components are ready for mounting in a short amount of time, which improves productivity.
- Precise and Consistent Heating: The intelligent microcontroller-based electronic control system of the GM 50 V ensures precision and consistency in the heating process. This helps to prevent overheating or under heating of components, which could cause damage.
- Safe and Easy to Use: The roll-sliding arrangement of the GM 50 V ensures additional safety and ease of operation. The digital display also makes it easy to monitor and control the heating process.
- Cost-effective: The induction heating process of the GM 50 V is highly efficient, which reduces energy consumption and costs. Additionally, the device has a water-cooled induction coil, which extends the lifespan of the device and reduces maintenance costs.
- Versatile: The GM 50 V can be used to heat a wide range of components, including bearings, pinions, fitments, and other shrink-fit components. This makes it a versatile device for various industrial applications.
Overall, the Induction Heater GM 50 V is a reliable, efficient, and cost-effective device that offers several advantages for various industrial applications.
Applications of Induction Heater GM 50 V (50/80 KVA)
The Induction Heater GM 50 V (50/80 KVA) is a versatile device that can be used in various industries for a wide range of applications. Some of the industries and applications where the GM 50 V can be used include:
- Automotive Industry: The GM 50 V Induction Heater is used for heating bearings, gears, and other components used in automobile manufacturing and repair.
- Aerospace Industry: The GM 50 V is used for heating components used in the manufacturing of aircraft engines and other aerospace components.
- Heavy Equipment Industry: The Induction Heater is used for heating components used in heavy equipment such as construction machinery, mining equipment, and agricultural machinery.
- Power Generation Industry: The GM 50 V heater is used for heating components used in power plants such as generators, turbines, and transformers.
- Steel Industry: The GM 50 V Induction Heater is used for heating components used in the manufacturing of steel such as billets, bars, and rods.
- Rail Industry: The Induction Heater is used for heating components used in the manufacturing and repair of rail components such as wheels, axles, and bearings.
- Medical Industry: The Induction Heater GM 50 V (50/80 KVA) is used for heating components used in medical equipment such as surgical instruments and implants.
Overall, the GM 50 V Induction Heater can be used in various industries for heating a wide range of components, making it a versatile device that can improve productivity and efficiency.
Why Choose Us?
GM Industries offers a high-quality Industrial Induction Heater with a power value of 3.0/4.0 KVA that is suitable for a wide range of industrial applications. With its intelligent microcontroller-based programmable electronic controls, the GM 04 Induction Heater provides precise control and efficient heating for various materials. Additionally, the company offers industry-wide applications to help customers choose the right Induction Heater for your specific needs. Whether it’s for the automotive, aerospace, manufacturing, electrical, or construction industry, GM Industries has the expertise and experience to provide customers with the right solution. By choosing GM Industries, customers can be confident that they are getting a reliable and efficient Induction Heater that will meet their industrial heating needs.